Film Heater Manufacturer and Supplier

Over 15 years’ experience

Description

Kapton Film Heater Plate Adhesive Pad description

Application Fields:Machinery Repair , Manufacturing Plant, Food & Beverage Factory, Farms,Construction works , Energy & Mining,  Other
Condition:New
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:HengXin or Customized
Dimension(L*W*H):Customized
Voltage:3.7-220V
Warranty:40K working hours
Working Temperature Range:-30 –180℃
Material:Kapton film+etched metal foil
Size:Customized custom,Max 300*1400mm,mini 10*10/3*280mm
Thickness:0.18-0.226mm
Back adhesive:3M 467 / 468 or customized
Power deviation:5%-10%
Supply Ability:100,000 Piece/Pieces per Week
Certificates:ISO9001
Packaging Details:PE inner bag+Carton

What is Kapton Film Heater?

A Kapton film heater, also referred to as a Kapton heater or polyimide heater, is a type of heating element composed of a thin, flexible material known as Kapton. Kapton is a high-performance polyimide film initially developed by DuPont, prized for its exceptional thermal stability, electrical insulating properties, and resistance to chemicals and radiation. Kapton film heaters utilize these characteristics to offer a dependable and efficient heating solution in various industrial and scientific contexts.

Key attributes and features of Kapton film heaters include:

  1. Flexibility: Kapton film’s remarkable thinness and flexibility enable it to conform to irregular or curved surfaces. This flexibility ensures efficient heat distribution across the target area.
  2. Rapid Heating: Kapton film heaters can achieve quick heating, making them well-suited for applications requiring precise temperature control and swift response times.
  3. Wide Temperature Range: These heaters are capable of operating within a broad temperature spectrum, ranging from sub-zero temperatures to several hundred degrees Celsius, depending on their specific design and materials.
  4. Chemical Resistance: Kapton film exhibits high resistance to a diverse range of chemicals and solvents, making it suitable for use in harsh environments where exposure to corrosive substances is a concern.
  5. Electrical Insulation: Kapton boasts excellent electrical insulation properties, ensuring the safety of applications that necessitate electrical isolation.
  6. Customizability: Kapton film heaters can be tailored to meet precise heating requirements, including size, shape, wattage, and voltage. This adaptability makes them versatile and applicable across a variety of use cases.

Typical applications of Kapton film heaters encompass:

  • Aerospace: De-icing, cabin heating, and temperature control in aircraft.
  • Medical Devices: Heating for diagnostic equipment, laboratory instruments, and medical appliances.
  • Electronics: Thermal management for electronic components and display devices.
  • Automotive: Automotive seat heaters, mirror defoggers, and battery heating.
  • Industrial: Process heating, semiconductor manufacturing, and food processing equipment.

Kapton film heaters are prized for their reliability, durability, and ability to consistently maintain temperatures in demanding environments. They often serve as preferred alternatives to conventional metal-based heating elements in situations where flexibility and thermal performance are paramount.

 

 

Film heaters, also known as radiant film heaters or infrared film heaters, are innovative heating solutions designed for winterization purposes. These heaters utilize advanced heating technology to efficiently and effectively warm up indoor spaces, making them ideal for residential, commercial, and industrial applications.

Here are some key features and benefits of film heaters for winterization:

Energy Efficiency: Film heaters are known for their high energy efficiency compared to traditional heating systems. They operate by emitting infrared radiation, which directly heats objects and people in the room, rather than wasting energy heating the air.

Uniform Heating: These heaters provide uniform heating across the entire surface area, ensuring that every corner of the room receives warmth evenly. This eliminates cold spots and improves overall comfort levels.

Space-saving Design: Film heaters are typically thin and lightweight, allowing for easy installation on walls or ceilings without taking up valuable floor space. This makes them particularly suitable for rooms with limited space or unconventional layouts.

Quick Heat-Up Time: Unlike traditional heating systems that may take a while to reach the desired temperature, film heaters heat up quickly, providing almost instant warmth upon activation. This rapid heat-up time makes them ideal for quickly warming up spaces as needed.

Silent Operation: Film heaters operate silently, without the noise associated with traditional forced-air heating systems or electric heaters. This makes them perfect for environments where quiet operation is desired, such as bedrooms, offices, or libraries.

Customizable Options: Film heaters come in various sizes and configurations to suit different heating requirements and aesthetic preferences. They can be installed as standalone units or integrated into existing heating systems for added versatility.

Low Maintenance: With no moving parts or complex components, film heaters require minimal maintenance compared to traditional heating systems. This helps reduce long-term operating costs and ensures hassle-free operation throughout the winter months.

Overall, film heaters offer a modern and efficient solution for winterization, providing consistent warmth while saving energy and space. Whether used in homes, offices, warehouses, or other commercial spaces, these heaters contribute to improved comfort and productivity during the colder months.

 

Kapton Film Heater Plate Adhesive Pad is a type of flexible heating element that combines the properties of Kapton, a polyimide film, with adhesive backing to facilitate easy installation. Here are the key aspects:

Kapton Material:

Polyimide Film: Kapton is a high-performance polyimide film known for its excellent thermal stability, electrical insulation properties, and mechanical robustness.
Heat Resistance: Kapton can withstand temperatures ranging from -269°C to +400°C (-452°F to +752°F), making it suitable for extreme temperature applications.
Heater Plate:

Flexible Heating Element: The heating element within the Kapton film is typically made from etched foil or wire, which is designed to produce consistent and even heat distribution.
Customization: These heaters can be custom-designed to match specific shapes and sizes, accommodating various applications and surfaces.
Adhesive Pad:

Ease of Installation: The adhesive backing allows for simple and secure attachment to various surfaces without the need for additional fixtures or mounting hardware.
Strong Bond: The adhesive used is typically high-temperature resistant, ensuring that the heater stays in place even under thermal cycling conditions.
Applications:

Electronics: Used for maintaining temperature in sensitive electronic components and preventing condensation.
Automotive: Applied in battery heaters, mirror defoggers, and other automotive components that require temperature regulation.
Medical Devices: Integrated into equipment where precise temperature control is essential, such as incubators or diagnostic instruments.
Aerospace: Utilized in applications where weight, flexibility, and high-temperature resistance are crucial.
Advantages:

Uniform Heating: Provides consistent temperature distribution across the surface.
Durability: Resistant to chemicals, radiation, and mechanical stress.
Thin and Lightweight: Adds minimal bulk and weight to the application, making it ideal for compact spaces.
Customizable: Can be tailored to meet specific requirements, including size, shape, and power density.
Safety Features:

Overheat Protection: Many Kapton film heaters include built-in safety mechanisms to prevent overheating.
Temperature Sensors: Often equipped with sensors for precise temperature monitoring and control.

 

    Kapton Film Heater Plate Adhesive Pad (3) Kapton Film Heater Plate Adhesive Pad (1) Kapton Film Heater Plate Adhesive Pad (2)

 

Product
Kapton Film Heater
Voltage Range
1.5v~400v
Power Density Range
0.03w/cm2~1.5w/cm2
Heater Size
3mm~500mm
Insulation Material
Kapton Film
Heating Material
Etched metal foil
Thickness
0.15mm~0.3mm
Temperature range
-30℃–180℃
Cable conductor
Silicone insulated leads

 

Configuration of the Kapton Film Heater

 

polyimide heater

Kapton Film Heater in different shapes

 

polyimide heater

Pi heaters

 

 

Kapton Film Heater Application

 

Blood detector heating Film
3D printed Film Heater  Blood Detector Film Heater    3D print pen Film Heater
Beauty Heater heating element
Pillow Heating Film   Beauty Heater heating element  Scrapping instrument heating film
Eye mask heating Film
Cloth Film Heater          Eye Mask Film Heater               Insole Film Heater
Warm Cup Heating Mat
Hair Straighter Film Heater  Warm Cup Heating Mat Hand Warmer Heating
Heating car seat cushion
Rear view mirrors Defrost Heater  Heating car seat cushion   Lithium battery heating

 

Our Factory

ShenZhen ZhuoYue HengXin Technology Development Co.,Ltd Is a company specializing in the production of electric film heaters.

We started as a family workshop in 1988, and now have developed into a professional film heater supplier integrating development, design, production and sales. Our main products are Polyester Film Heater, PET Film Heater, Polyimide Film Heater, Graphene Film Heater, Kapton Film Heater and Silicone Rubber Heater. We have passed the ISO9001 certification and maintain good cooperative relationships with domestic and foreign customers. The product quality is guaranteed and the price is advantageous. Welcome customers worldwide to inquire our products and audit our factory. We look forward to cooperating with you for a win-win situation!

pi heater manufacturer and supplier

 

 

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Customers Feedback for our products

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Certificates of  the Film Heaters

Pi heater UL certificate

Pi Heater CE certificate

 

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Polyimide Film Heater

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