Film Heater Manufacturer and Supplier

Over 15 years’ experience

Description

Electronic Foil Film Heater description

Application Fields:Machinery Repair , Manufacturing Plant, Food & Beverage Factory, Farms, Retail,, Printing Shops, Construction works , Energy & Mining,  Other
Condition:New
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:HengXin or Customized
Dimension(L*W*H):Customized
Voltage:3.7-220V
Warranty:40K working hours
Working Temperature Range:-30 –180℃
Material:PI film+etched metal foil
Size:Customized custom,Max 300*1400mm,mini 10*10/3*280mm
Thickness:0.18-0.226mm
Back adhesive:3M 467 / 468 or customized
Power deviation:5%-10%
Supply Ability:100,000 Piece/Pieces per Week
Certificates:ISO9001
Packaging Details:PE inner bag+Carton

 

What is PI Film Heater?

A PI Film Heater, often referred to as a polyimide film heater, is a type of flexible and thin-film heating element made from polyimide material. Polyimide is a synthetic polymer known for its excellent thermal and electrical insulating properties, as well as its resistance to high temperatures and chemicals. PI film heaters are commonly used in various applications where a flexible, lightweight, and efficient heating source is required.

 

Polyimide film heaters have become an essential component in the aerospace industry. Known for their flexibility, durability, and efficiency, these heaters are designed to withstand the harsh conditions of space and high-altitude environments. If you are in the aerospace sector, understanding the benefits and applications of polyimide film heaters can be crucial for your projects. This comprehensive guide will help you navigate through the key aspects of polyimide film heaters and why they are the ideal choice for aerospace applications.

What are Polyimide Film Heaters?

Polyimide film heaters are thin, flexible heaters made from polyimide, a polymer known for its excellent thermal stability, chemical resistance, and mechanical properties. These heaters are composed of an etched foil element sandwiched between layers of polyimide film, which provides uniform heat distribution and rapid heating.

Key Features and Benefits

  1. Flexibility and Thinness: Polyimide film heaters are incredibly thin and flexible, making them ideal for applications where space is limited, and complex shapes are required.
  2. High-Temperature Resistance: These heaters can operate at temperatures up to 260°C (500°F), making them suitable for high-temperature aerospace environments.
  3. Chemical Resistance: Polyimide film is resistant to chemicals and solvents, ensuring the longevity and reliability of the heaters in harsh aerospace conditions.
  4. Uniform Heat Distribution: The etched foil element provides even heat distribution, preventing hotspots and ensuring consistent performance.
  5. Lightweight: The lightweight nature of polyimide film heaters contributes to overall weight reduction in aerospace applications, which is crucial for fuel efficiency and performance.

Electronic Foil Film Heater: Revolutionizing Modern Heating Solutions

In today’s rapidly advancing technological landscape, the electronic foil film heater stands out as a game-changer in heating solutions. Whether for industrial applications, home use, or innovative product design, these heaters offer unparalleled efficiency, flexibility, and performance. This article delves into the features, benefits, and applications of electronic foil film heaters, highlighting why they are becoming an essential component in various industries.

What is an Electronic Foil Film Heater?

An electronic foil film heater is a type of heating element that utilizes a thin, flexible foil embedded with conductive materials. These heaters generate heat when an electric current passes through the conductive layer. The design allows for even heat distribution across the surface, making them ideal for applications requiring precise temperature control.

Key Features of Electronic Foil Film Heaters

1. Thin and Flexible Design

One of the most significant advantages of electronic foil film heaters is their thin and flexible nature. This design allows them to be integrated into a wide range of products and surfaces without adding bulk or compromising the structural integrity of the host material.

2. Even Heat Distribution

The conductive foil ensures uniform heat distribution across the entire surface of the heater. This even heating is crucial for applications where consistent temperatures are necessary to prevent hot spots and ensure optimal performance.

3. Energy Efficiency

Electronic foil film heaters are highly energy-efficient. They require less power to achieve and maintain desired temperatures, making them an eco-friendly choice for various heating applications.

4. Fast Response Time

These heaters have a quick response time, reaching target temperatures rapidly. This feature is particularly beneficial in applications where immediate heat is required, enhancing overall efficiency and productivity.

Benefits of Using Electronic Foil Film Heaters

1. Versatility

The versatility of electronic foil film heaters makes them suitable for a wide array of applications. From medical devices and aerospace components to household appliances and automotive systems, these heaters can be customized to meet specific requirements.

2. Cost-Effective

Due to their energy efficiency and long lifespan, electronic foil film heaters offer a cost-effective heating solution. They reduce energy consumption and maintenance costs, providing significant savings over time.

3. Enhanced Safety

The design of electronic foil film heaters includes built-in safety features such as overheat protection and precise temperature control. These features minimize the risk of overheating and potential hazards, ensuring safe operation in various environments.

4. Environmental Impact

By reducing energy consumption and utilizing materials that can be recycled, electronic foil film heaters contribute to a lower environmental footprint. This sustainability aspect aligns with the growing demand for eco-friendly products and solutions.

Applications of Electronic Foil Film Heaters

1. Medical Devices

In the medical field, electronic foil film heaters are used in devices such as blood analyzers, incubators, and patient warming systems. Their precise temperature control and reliability are critical in ensuring patient safety and the accuracy of medical procedures.

2. Aerospace Industry

The aerospace industry benefits from the lightweight and flexible nature of these heaters. They are used in applications such as de-icing systems, satellite components, and temperature control in electronic devices, where weight and space are significant considerations.

3. Household Appliances

From electric blankets to underfloor heating systems, electronic foil film heaters provide efficient and consistent heating solutions for various household applications. Their energy efficiency and safety features make them ideal for everyday use.

4. Automotive Systems

In the automotive industry, these heaters are used in applications such as seat warmers, battery warmers, and defrosting systems. Their rapid response time and reliable performance enhance comfort and safety for vehicle occupants.

Electronic foil film heaters are revolutionizing the way we approach heating solutions. Their thin, flexible design, energy efficiency, and versatile applications make them a preferred choice across multiple industries. As technology continues to advance, the demand for efficient and reliable heating solutions like electronic foil film heaters is expected to grow, driving innovation and sustainability in the process.

Incorporating electronic foil film heaters into your products or systems can lead to significant improvements in performance, cost savings, and environmental impact. Embrace this cutting-edge technology and stay ahead in the competitive landscape with the power of electronic foil film heaters.

 

Product
PI Film Heater
Voltage Range
1.5v~400v
Power Density Range
0.03w/cm2~1.5w/cm2
Heater Size
3mm~500mm
Insulation Material
PI Film
Heating Material
Etched metal foil
Thickness
0.15mm~0.3mm
Temperature range
-30℃–180℃
Cable conductor
Silicone insulated leads

 

Electronic Foil Film Heater (1)

 

Electronic Foil Film Heater (4)

 

 

 

 

Configuration of the PI Film Heater

 

polyimide heater

PI Film Heater in different shapes

 

polyimide heater

Pi heaters

 

 

PI Film Heater Application

 

Blood detector heating Film
3D printed Film Heater  Blood Detector Film Heater    3D print pen Film Heater
Beauty Heater heating element
Pillow Heating Film   Beauty Heater heating element  Scrapping instrument heating film
Eye mask heating Film
Cloth Film Heater          Eye Mask Film Heater               Insole Film Heater
Warm Cup Heating Mat
Hair Straighter Film Heater  Warm Cup Heating Mat Hand Warmer Heating
Heating car seat cushion
Rear view mirrors Defrost Heater  Heating car seat cushion   Lithium battery heating

 

Our Factory

ShenZhen ZhuoYue HengXin Technology Development Co.,Ltd Is a company specializing in the production of electric film heaters.

We started as a family workshop in 1988, and now have developed into a professional film heater supplier integrating development, design, production and sales. Our main products are Polyester Film Heater, PET Film Heater, Polyimide Film Heater, Graphene Film Heater, Kapton Film Heater and Silicone Rubber Heater. We have passed the ISO9001 certification and maintain good cooperative relationships with domestic and foreign customers. The product quality is guaranteed and the price is advantageous. Welcome customers worldwide to inquire our products and audit our factory. We look forward to cooperating with you for a win-win situation!

pi heater manufacturer and supplier

 

 

pi heater manufacturer and supplier pi heater manufacturer and supplier

 

Customers Feedback for our products

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Certificates of  the Film Heaters

Pi heater UL certificate

Pi Heater CE certificate

 

Other products you may interest:

Kapton Film Heater

Polyimide Film Heater

Polyester Film Heater

PET Film Heater

Graphene Film Heater

PI Film Heater