Description
Custom Kapton film heaters for semiconductor manufacturing description
Place of Origin:Guangdong, China
Brand Name:HengXin or Customized
Dimension(L*W*H):Customized
Voltage:3.7-220V
Warranty:40K working hours
Working Temperature Range:-30 –180℃
Material:Kapton film+etched metal foil
Size:Customized custom,Max 300*1400mm,mini 10*10/3*280mm
Thickness:0.18-0.3mm
Back adhesive:3M 467 / 468 or customized
Power deviation:5%-10%
Supply Ability:100,000 Piece/Pieces per Week
Certificates:ISO9001
Packaging Details:PE inner bag+Carton
Custom Kapton Film Heaters for Semiconductor Manufacturing: Precision, Performance, and Efficiency
Kapton film heaters are indispensable in semiconductor manufacturing, where temperature precision, stability, and efficient heat distribution are crucial. As the semiconductor industry continues to push technological boundaries, custom Kapton film heaters have become increasingly vital. These heaters, known for their flexibility and durability, support processes that require precise thermal control, improving manufacturing efficiency and product quality. Here’s an overview of why custom Kapton film heaters are the go-to choice in semiconductor manufacturing and the advantages they offer.
What are Kapton Film Heaters?
Kapton, a polyimide film created by DuPont, is a highly durable, flexible, and heat-resistant material. When combined with an etched foil heating element, it creates a thin, lightweight heater capable of delivering uniform heat distribution, even in challenging environments. In semiconductor manufacturing, where temperatures must be tightly controlled to ensure process accuracy, Kapton heaters provide unmatched performance.
Key Benefits of Custom Kapton Film Heaters in Semiconductor Manufacturing
- Precision Temperature Control
Custom Kapton film heaters enable exceptional temperature accuracy. They allow engineers to design heaters tailored to specific temperature ranges and configurations, critical for processes such as wafer processing, photoresist application, and chemical vapor deposition. - Uniform Heat Distribution
Achieving even heat distribution across surfaces prevents hotspots, reducing the risk of defects. Custom Kapton heaters with etched foil heating elements are crafted to deliver uniform thermal output, ensuring consistent results for sensitive semiconductor processes. - Durability and Flexibility
Kapton heaters are resistant to chemicals, radiation, and extreme temperatures. They’re also flexible enough to fit around complex geometries, enabling semiconductor manufacturers to integrate them seamlessly into their equipment, including wafer handling systems and chemical vapor deposition chambers. - Reduced Energy Consumption
These heaters have low thermal mass, which allows them to heat and cool quickly, saving energy and reducing production time. Custom designs further enhance efficiency by optimizing heater shape and power distribution for each specific application. - Compact and Lightweight Design
The thin, lightweight design of Kapton film heaters is ideal for applications where space is limited, such as cleanrooms. They do not add bulk or weight, making them easy to incorporate into highly compact semiconductor manufacturing equipment.
Customization Options for Kapton Film Heaters
Custom Kapton film heaters can be designed to meet a wide range of requirements in semiconductor manufacturing. Key customization options include:
- Shape and Size: Manufacturers can specify custom shapes and sizes to fit unique equipment layouts.
- Watt Density: The heat output per unit area can be tailored to suit process requirements, ensuring precise temperature management.
- Mounting Options: Kapton heaters can be integrated with adhesive backings, mounting holes, or custom connectors for easy installation.
- Temperature Sensors: Integrated sensors provide real-time temperature monitoring, enabling process control automation and enhancing production accuracy.
Applications of Custom Kapton Heaters in Semiconductor Manufacturing
Custom Kapton film heaters are ideal for various semiconductor manufacturing processes, including:
- Wafer Processing: Used to ensure uniform heating during wafer processing stages.
- Photoresist Application: Maintains precise temperatures to prevent defects during photolithography.
- Chemical Vapor Deposition (CVD): Provides stable heat for thin-film deposition, critical for semiconductor layers.
- Wafer Handling Systems: Ensures consistent temperature for equipment that handles and transports wafers, reducing thermal stress and contamination.
|
Product
|
Kapton Film Heater
|
|
Voltage Range
|
1.5v~400v
|
|
Power Density Range
|
0.03w/cm2~1.5w/cm2
|
|
Heater Size
|
3mm~500mm
|
|
Insulation Material
|
Kapton Film
|
|
Heating Material
|
Etched metal foil
|
|
Thickness
|
0.15mm~0.3mm
|
|
Temperature range
|
-30℃–180℃
|
|
Cable conductor
|
Silicone insulated leads
|
Configuration of the Kapton Film Heater
Kapton Film Heater in different shapes
Kapton Film Heater Application
Our Factory
ShenZhen ZhuoYue HengXin Technology Development Co.,Ltd Is a company specializing in the production of electric film heaters.
We started as a family workshop in 1988, and now have developed into a professional film heater supplier integrating development, design, production and sales. Our main products are Polyester Film Heater, PET Film Heater, Polyimide Film Heater, Graphene Film Heater, Kapton Film Heater and Silicone Rubber Heater. We have passed the ISO9001 certification and maintain good cooperative relationships with domestic and foreign customers. The product quality is guaranteed and the price is advantageous. Welcome customers worldwide to inquire our products and audit our factory. We look forward to cooperating with you for a win-win situation!
Customers Feedback for our products
Certificates of the Film Heaters
Other products you may interest:
