Film Heater Manufacturer and Supplier

Description

Custom shaped film heater description

Application Fields:Machinery Repair , Manufacturing Plant, Food & Beverage Factory, Farms,Construction works , Energy & Mining,  Other
Condition:New
Power Source:Electric
Place of Origin:Guangdong, China
Brand Name:HengXin or Customized
Dimension(L*W*H):Customized
Voltage:3.7-220V
Warranty:40K working hours
Working Temperature Range:-30 –180℃
Material:Kapton film+etched metal foil
Size:Customized custom,Max 300*1400mm,mini 10*10/3*280mm
Thickness:0.18-0.226mm
Back adhesive:3M 467 / 468 or customized
Power deviation:5%-10%
Supply Ability:100,000 Piece/Pieces per Week
Certificates:ISO9001
Packaging Details:PE inner bag+Carton

What is Kapton Film Heater?

A Kapton film heater, also referred to as a Kapton heater or polyimide heater, is a type of heating element composed of a thin, flexible material known as Kapton. Kapton is a high-performance polyimide film initially developed by DuPont, prized for its exceptional thermal stability, electrical insulating properties, and resistance to chemicals and radiation. Kapton film heaters utilize these characteristics to offer a dependable and efficient heating solution in various industrial and scientific contexts.

Key attributes and features of Kapton film heaters include:

1. Flexibility: Kapton film’s remarkable thinness and flexibility enable it to conform to irregular or curved surfaces. This flexibility ensures efficient heat distribution across the target area.
2. Rapid Heating: Kapton film heaters can achieve quick heating, making them well-suited for applications requiring precise temperature control and swift response times.
3. Wide Temperature Range: These heaters are capable of operating within a broad temperature spectrum, ranging from sub-zero temperatures to several hundred degrees Celsius, depending on their specific design and materials.
4. Chemical Resistance: Kapton film exhibits high resistance to a diverse range of chemicals and solvents, making it suitable for use in harsh environments where exposure to corrosive substances is a concern.
5. Electrical Insulation: Kapton boasts excellent electrical insulation properties, ensuring the safety of applications that necessitate electrical isolation.
6. Customizability: Kapton film heaters can be tailored to meet precise heating requirements, including size, shape, wattage, and voltage. This adaptability makes them versatile and applicable across a variety of use cases.

Typical applications of Kapton film heaters encompass:

• Aerospace: De-icing, cabin heating, and temperature control in aircraft.
• Medical Devices: Heating for diagnostic equipment, laboratory instruments, and medical appliances.
• Electronics: Thermal management for electronic components and display devices.
• Automotive: Automotive seat heaters, mirror defoggers, and battery heating.
• Industrial: Process heating, semiconductor manufacturing, and food processing equipment.

Kapton film heaters are prized for their reliability, durability, and ability to consistently maintain temperatures in demanding environments. They often serve as preferred alternatives to conventional metal-based heating elements in situations where flexibility and thermal performance are paramount.

Film heaters, also known as radiant film heaters or infrared film heaters, are innovative heating solutions designed for winterization purposes. These heaters utilize advanced heating technology to efficiently and effectively warm up indoor spaces, making them ideal for residential, commercial, and industrial applications.

Here are some key features and benefits of film heaters for winterization:

Energy Efficiency: Film heaters are known for their high energy efficiency compared to traditional heating systems. They operate by emitting infrared radiation, which directly heats objects and people in the room, rather than wasting energy heating the air.

Uniform Heating: These heaters provide uniform heating across the entire surface area, ensuring that every corner of the room receives warmth evenly. This eliminates cold spots and improves overall comfort levels.

Space-saving Design: Film heaters are typically thin and lightweight, allowing for easy installation on walls or ceilings without taking up valuable floor space. This makes them particularly suitable for rooms with limited space or unconventional layouts.

Quick Heat-Up Time: Unlike traditional heating systems that may take a while to reach the desired temperature, film heaters heat up quickly, providing almost instant warmth upon activation. This rapid heat-up time makes them ideal for quickly warming up spaces as needed.

Silent Operation: Film heaters operate silently, without the noise associated with traditional forced-air heating systems or electric heaters. This makes them perfect for environments where quiet operation is desired, such as bedrooms, offices, or libraries.

Customizable Options: Film heaters come in various sizes and configurations to suit different heating requirements and aesthetic preferences. They can be installed as standalone units or integrated into existing heating systems for added versatility.

Low Maintenance: With no moving parts or complex components, film heaters require minimal maintenance compared to traditional heating systems. This helps reduce long-term operating costs and ensures hassle-free operation throughout the winter months.

A custom-shaped film heater is a type of flexible heating element designed to conform to specific shapes and sizes as required by various applications. These heaters are typically made from materials such as polyimide, polyester, or Teflon, with an embedded heating element like etched foil or wire wound into a pattern. Here’s an overview of what custom-shaped film heaters are and their key features:

Key Features:
Flexibility:

Material: Made from flexible materials, allowing them to bend and conform to complex surfaces.
Design: Can be tailored to fit specific geometries, making them ideal for applications where standard heaters cannot be used.
Efficiency:

Uniform Heating: Provides even heat distribution across the entire surface.
Rapid Response: Thin and lightweight, leading to fast thermal response times.
Customization:

Shape and Size: Can be designed in virtually any shape or size to meet specific requirements.
Power and Voltage: Customizable power densities and voltage ratings to suit different heating needs.
Durability:

Robust Construction: Resistant to mechanical damage and environmental factors like moisture and chemicals.
Long Lifespan: Designed to withstand repeated heating cycles.
Applications:
Electronics: Used in devices where space constraints and precise temperature control are crucial, such as in laptops, cameras, and sensors.
Medical Devices: Applied in equipment like blood analyzers, diagnostic instruments, and patient warming devices.
Automotive: Integrated into seat warmers, battery heaters, and defrosting systems.
Aerospace: Used for de-icing, temperature control of instruments, and maintaining operational temperatures of various components.
Industrial: Applied in process heating, such as maintaining temperatures in tanks, pipes, and machinery.
Construction:
Base Material: Typically polyimide (Kapton) for high-temperature applications or polyester for lower temperature ranges.
Heating Element: An etched foil or wire element that is patterned to distribute heat evenly.
Adhesive Layer: Often includes a pressure-sensitive adhesive backing for easy installation onto surfaces.
Insulation and Protection: May include additional layers for electrical insulation and protection from mechanical damage.
Advantages:
Custom Fit: Ability to be designed for complex and irregular shapes.
Thin Profile: Minimal space requirement, allowing integration into compact spaces.
Energy Efficient: Direct heat application reduces energy waste.
Design Considerations:
Thermal Requirements: Understanding the necessary temperature range and heat distribution.
Electrical Specifications: Matching the voltage and power requirements to the application.
Environmental Factors: Considering exposure to moisture, chemicals, and mechanical stress.
Mounting and Installation: Ensuring the heater can be easily and securely attached to the surface.
In summary, custom-shaped film heaters provide versatile, efficient, and reliable heating solutions for a wide range of applications where traditional heating elements would not be feasible. Their adaptability to different shapes and sizes makes them invaluable in industries requiring precise temperature control and compact design.

Configuration of the Kapton Film Heater

Kapton Film Heater in different shapes

Kapton Film Heater Application

Our Factory

ShenZhen ZhuoYue HengXin Technology Development Co.,Ltd Is a company specializing in the production of electric film heaters.

We started as a family workshop in 1988, and now have developed into a professional film heater supplier integrating development, design, production and sales. Our main products are Polyester Film Heater, PET Film Heater, Polyimide Film Heater, Graphene Film Heater, Kapton Film Heater and Silicone Rubber Heater. We have passed the ISO9001 certification and maintain good cooperative relationships with domestic and foreign customers. The product quality is guaranteed and the price is advantageous. Welcome customers worldwide to inquire our products and audit our factory. We look forward to cooperating with you for a win-win situation!

Customers Feedback for our products

Certificates of  the Film Heaters

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